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POWER WASP 45 HDP is the new large-scale FGF 3D printer designed to print at 45 degrees, enabling complex geometries and performing retractions
With nearly 10 years of expertise in pellet 3D printing, starting with the launch of the pioneering WASP 3MT HDP in 2016, WASP is proud to unveil an exciting new addition to its historic HDP (High-Definition Pellet) line. This latest innovation significantly increases the maximum printing volume and introduces a new kinematic system, enabling the production of far more complex pieces.
POWER WASP 45 HDP is the new large-scale FGF 3D printer designed to print at 45-degrees, allowing for the creation of complex, large-sized components without the need for supports and with minimal shrinkage. It represents a significant advancement in large-scale FGF 3D printing, encapsulating all the technological advancements of its predecessors, such as the patented FIRECAP and Active Vacuum System, while utilizing the advantages offered by the 45-degree Cartesian kinematic.
Creating complex geometries with retractions in large scale
3D printing at a 45-degree angle offers numerous advantages, including greater mechanical strength and better force distribution, which reduces the need for supports and improves the surface quality of parts. This technique enables the creation of complex shapes without compromising structural integrity. The result is the ability to print massive pieces with sizes and geometries that would not be achievable with a traditional Cartesian or delta kinematics printer. Additionally, by performing retractions and operating in a controlled environment, POWER WASP 45 HDP enables the creation of highly complex pieces using technical materials that would not be achievable with robotic arms.
The machine features a completely isolated environment that enables the creation of large pieces in high definition up to 2 meters in length. Its massive size and ability to print complex geometries make it a great tool for the nautical and manufacturing sector allowing the creation of pieces such as hulls, dashboards, furniture, statues, artistic installations, and large size pieces for specialized industries. It’s compatible with a wide range of both technical and recycled materials, including ABS, PLA, PETG, PP, and ASA. In particular, the machine can use loaded materials, such as ABS-GF, to increase strength and stiffness, improve dimensional stability, and enhance heat resistance.
Customized technical prints for the nautical sector – Ferretti Yachts
The development of the POWER WASP 45 HDP was driven by the nautical sector’s demand for a technology capable of creating large-scale, customized pieces with complex geometries using technical loaded materials. Ferretti Yachts, a prestigious Italian brand specializing in the construction of high-end motor yachts, became the first customer to integrate the new 3D printer into their facility, enabling autonomous production. Since early 2024, ColorYacht, a provider of interior furnishings for Ferretti Yacht, utilizes three POWER WASP 45 HDP for the creations of hatch, folding drawers, dashboards, seat supports and other customized parts. The printed components are then sanded, filled, and finished, creating perfectly customized luxury environments.
3D Printing for Sailing – Polimi Sailing Team and WASP
The use of 3D printing technology in the nautical and sailing sectors offers significant opportunities for advancing sustainability. The Polimi Sailing Team collaborated with WASP to create an innovative hull for the Sumoth Challenge, a European competition promoting efficient and sustainable sailing boats.
Using POWER WASP 45 HDP, the team printed the female mold directly, eliminating the traditional sacrificial model. This approach reduced costs, production times, and material consumption, while filler putty negated the need for less sustainable milling techniques.
3D printing allowed for complex geometries, improving thermal deformation management and watertightness. With support from 50 students, the prototype, Febe, won the race, showcasing the effectiveness of these solutions and the role of 3D printing in advancing sustainable practices in the nautical industry.
